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200kW Liquid Cooled Load Bank Cold Plated In Rack For CDU Testing

200kW rack-mounted liquid-cooled load bank with integrated cold plate, specially designed for CDU testing. It provides stable, controllable power and thermal load simulation, supporting reliable performance verification of cooling distribution units in data centers and high-power heat dissipation scenarios.
Availability:
Quantity:
  • EA6151S

  • EMAX

Built for high-density data center cooling validation, this 42U rack-mounted liquid-cooled load bank delivers continuous, precise thermal load simulation to verify CDU performance, flow stability, and cooling efficiency under real-world operating conditions.

Key Specifications

  • Working Cycle: Continuous full-load operation

  • Ambient Temperature: -10℃ to 50℃

  • Liquid Flow: Bottom feed, right inlet / left outlet

  • Heat Transfer Fluid: 25% propylene glycol or pure water

  • Humidity: 0–95% RH (non-condensing)

  • Form Factor: 42U standard rack enclosure

  • Instrumentation: Digital meters (V, A, kW) with real-time data logging

  • Control Power: External 400V AC supply/test circuit

  • Inlet Water Temp: 5℃ to 40℃

  • Delta T: <12℃

  • Load Elements: High-capacity Nichrome resistors, supported by stainless steel rods and high-temperature refractory ceramics for rapid heat dissipation

Design & Safety

  • Safety Features: Over-temperature, over/under-voltage, over/under-pressure, and current imbalance protection

  • Connections: 5-core industrial plug & socket for reliable power linking

  • Scalability: Daisy-chain multiple units for expanded load capacity

  • Enclosure: Heavy-gauge steel with powder coating; lockable hinged doors; forklift pockets for easy transport and deployment

Data Center Applications

Ideal for CDU commissioning, cooling loop validation, thermal stress testing, and PUE optimization in AI clusters, HPC, and high-density server racks. Delivers stable, repeatable load to ensure cooling systems perform reliably at scale.

Key Features of Water Cooled Load Bank:

  1. High Power Capacity: Water-cooled load banks are capable of handling high power levels, making them ideal for testing and maintaining large-scale electrical systems, such as data centers, power plants, and industrial facilities.

  2. Efficient Cooling: The liquid cooling system provides superior cooling efficiency compared to air-cooled systems, allowing the load bank to operate continuously at high power levels without overheating.

  3. Compact Design: Due to the high efficiency of liquid cooling, these load banks can be more compact than their air-cooled counterparts, saving space in environments where space is at a premium.

  4. Reduced Noise Levels: water-cooled systems are generally quieter than air-cooled systems, as they do not require large fans for heat dissipation. This makes liquid-cooled load banks suitable for use in noise-sensitive environments.

  5. Enhanced Safety: The use of a closed-loop liquid cooling system reduces the risk of overheating and fire hazards, ensuring safer operation, especially in high-stakes environments.


Advantages of Water-Cooled Load Banks:

  • High Efficiency: The ability to dissipate heat more effectively allows for continuous high-power operation.

  • Space Savings: Compact design makes them ideal for confined spaces.

  • Noise Reduction: Quieter operation compared to air-cooled load banks.

  • Safety: Lower risk of overheating and fire.


No

Project

Specifications

1

Model

IMAX8020

2

Name

Adjustable water-cooled load

3

Rated voltage

DC 5KV

4

Power frequency withstand voltage

10kV(1min)/main circuit

5

Insulation resistance

DC1000V,>50MΩ

6

Electrical clearance

≥100mm

7

phase

DC 2-wire

8

PF

1

9

Frequency

50/60Hz

10

Protection level

IP54

11

Load grading

10/10/10/20/50/100/100/200

amount 500KW

12

Three-phase imbalance

No

13

Resistance manufacturing accuracy

≤±2%

14

Resistance temperature drift

≤±1.5%

15

Characteristic

resistance load bank

16

Size

L2200*W2000*H2200mm

17

Way of working

Continuous operation

18

Cooling method

water cooling, water circulation

19

Water inlet temperature

0-32℃

20

Water outlet temperature

≤40℃

21

Water flow rate

72m³/h

22

Working pressure

0.4MPa,design pressure1MPa

23

Load bank protection

short circuit, overcurrent, high temperature, air volume, fan failure, low insulation, threshold position, grounding, emergency stop, humidity protection

24

measurement accuracy

level 0.5

25

control mode

dry node

26

Communication method

No

27

Box color

RAL7035

28

Weight

3 tons (with water)


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  +86-769-8831-6780
  +86-15099752515(Mr. Jiang)
   sales05@emaxgroups.com
    Room 102, Building 2, No. 15, Hongjin Road, Hongmei Town, Dongguan City, Guangdong Province, China
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